Whether it is wire, cable, flat cable, fiber optics, or poly tubing, our harnessing capabilities can handle just about any size or shape harness a customer could come up with to meet their application. We build anything from single discrete wires to highly complex hybrid cable assemblies. Our 18 fully adjustable easels can be used one at a time, multiple, or all together. There are three extra large easels that can handle 8’ x 32’. Customers can have their harnesses feed through conduit, expando or braided for added protection. Complex assemblies include wire, printed circuit board assemblies, over molding, testing and RF tuning.

• 18 adjustable harness board easels. These can be used individually, combined or all together as needed.
• 3 Extra-Large non adjustable harness board easels. Capable of handling board size to 8’ tall x 32’ long.
• 4 wire braiding machines. The braiding machines can be set up to braid a single color or multiple colors of Nylon spools or tinned copper.

Wire, Cable and Small Harness Testing:

Our department uses Touch One Cirris cable testers. This tester is capable of testing 128 contact points. Each of the testers is expandable up to 1024 contact points by adding our additional expansion boxes. They each have the capability to Hi-Pot test up to 1000 VDC. This model Cirris tester is programmable to work with certain linear Electronics such as, resistors, diodes and relays and will also test for insulation inconsistencies and break-down.

Test department also has a Hi-Pot tester capable of testing up to 5000 volts AC or DC.

Medium to Large Harnesses:

Test department uses the Cirris Easy Wire test platform to test medium to large harnesses. Currently this tester will test 640 contact points but is expandable up to 5376 contact points. This tester is also programmable to work with certain linear electronics, Hi-Pot test and insulation resistance.
 

Poly Tube Harnesses:

When the customer requires an assembly to be made using Poly Tubing, the test department has a vacuum pump. They use this pump to perform a point to point test.